ESA Limited SARL

5 Rue Heienhaff Senningerberg , 1736 Luxembourg
Luxembourg

Telephone +352 28 48782007
d.ogorman@esa-limited.eu

Trade fair hall

  • Hall 11 / A72
 Interactive Plan

Hall map

glasstec 2016 hall map (Hall 11): stand A72

Fairground map

glasstec 2016 fairground map: Hall 11

Our range of products

Product categories

  • 02  Glass processing and finishing
  • 02.09  Safety glass technology
  • 02.09.02  Laminated glass technology
  • 02.09.02.01  Laminated glass technology with foil for architectural glass

Our products

Product category: Laminated glass technology with foil for architectural glass, Laminating

High Speed Infra-Red Oven H.S. - I.R. 6000 x 3200

After our successful introduction of our Laminating Interlayer PV-WR into the specialised glass industry, we noticed that unfortunately more than half of the current Laminating Ovens are not suitable for commercial use. This issue inspired us to develop and manufacture the first High-Speed Infra-Red Oven with a modular build system.

The company E.S.A. Limited S. a. r. l. in Cork, Ireland has developed and built ovens for sizes from 2,00 m x 3,20 m to as large as 14,00 m x 3, 20 m with this modular system.
Every oven module has two laminating trays and can be extended with further modules, which could even lead to double laminating capacity due to the ability to stack the modules.
The whole plant will be completed with mobile scissor jack loading table as well as modular storage tower for our laminating trays.

The storage tower can be offered as standard which can also incorporate partially heatable trays to enable pre drying in the storage tower ant therefore allowing very efficient solution to increase the capacity and therefore the optimisation of the whole production.

A further special optimisation has been developed for us by Siemens Software specialists and it allows combining all oven modules according to customer individual requirements.

This method makes handling of the process easy and is consequently very customer friendly.

The integral control and monitoring equipment which transfers a high density of information offers a fast reaction to servicing and dealing with errors.
If required it can be controlled by smartphone.

Our infra-red system has been developed especially to achieve optimum production with precision, consistency and with the maximum laminating speed.
All glass products laminated with the completed ESA Laminated system qualify for our 12 year warranty which is covered by the Lloyds Insurance in London.

We are proud to be associated with the companies Siemens, Busch, ESTA, Douglas Instrumentation and Alcom as well as with our own Company E.S.A. Limited S. a. r. l. Technologies, which develops and builds our ovens using technologies and components only of European origin.

E.S.A. Limited S. a. r. l. Technologies emphasize the importance of our training and assistance and our customers will be supported right from the start of an investment with planning information.
We also offer valuable assistance with the decision making of a suitable system enabling optimisation of the production processes which will include support of our development laboratory based in Cork, Ireland.

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Product category: Laminated glass technology with foil for architectural glass, Laminating

Laminating Film PV-WR

Our climatic and water resistant interlayers have been specially formulated for glass lamination also in combination with other materials.

PV-WR is an adhesive interlayer for laminated glass based on ethylene vinyl acetate (EVA) critically cross linked by peroxides in a heating process. It has been specifically developed as a transparent and weather proof interlayer with excellent melting and curing characteristics for universal purpose, especially for adhesive applications with glass and many other materials.

The special characteristics of this material enable the users to develop and create completely new composite products with outstanding durability and quality.

 *  Long term stability in extreme climatic conditions
 *  Extremely high adhesion on glass and plastics
 *  Very good flow characteristics for bent glass and butt edge laminating
 *  Economical (energy saving) laminating process
 *  No shrinking factor, therefore no limitation in size
 *  The largest available width of 2200 mm currently

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Product category: Laminated glass technology with foil for architectural glass, Laminating

Cleaning Solvent - Clean-Sol

Cleaner for glass an surfaces. Removes residual-free prevalent contamination. Specifically developed for use with PV-WR and HI-500 interlayer.

Produced in Germany for E.S.A. Limited S.a.r.l.

*  Optimal cleaning of glass and smooth surfaces
*  Removes residual-free prevalent contamination   
*  Specifically developed for use with PV-WR and HI-500 interlayer
*  Special recipe to meet our requirements
*  Contains no colour or pigment additives

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Product category: Laminated glass technology with foil for architectural glass, Laminating

Cleaning Solvent Prepa-Sol

Optimum preparation of surfaces. Dries up residual humidity and degreases surface of glass, metal and plastics. Enhances the performance between glass – PV-WR and HI-500.

Produced in Germany for E.S.A. Limited S.a.r.l.

* Optimum preparation of surface for laminating process
* Dries up residual humidity and degreases surface of glass, metal and plastics
* Enhances the performance between glass, PV-WR and HI-500
* Special recipe to meet our requirements
* Safe to use on all smooth and rough surfaces

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Product category: Laminated glass technology with foil for architectural glass, Laminating

High Adhesive Tapes HA-P 24/36/48 - 66 (High Adhesive - Permeable)

*  High adhesion and residue free after stripping, even after laminating.
*  Extremely high tensile strength.
*  Good contour accuracy at maximum temperature  stability.
*  Specially manufactured according to our standards.
*  Widths with 24 / 36 / 48 mm on 66 meter rolls.

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Product category: Laminated glass technology with foil for architectural glass, Laminating

Reinforcing Insert HI-500 (High Impact - 500 Micrometer)

By using our laminating foil PV-WR in combination with our High Impact interlayer HI-500 a significant increase in stability and safety will be achieved. During the laminating process the chemical composition vulcanises and critically 3 dimensionally crosslinks. This critical adhesion system in combination with the HI 500 interlayer results in an extremely high load capacity even after complete breakage of the laminated glass panel.

*  Very good adhesion to PV - WR
*  Simple handling and laminating process
*  Multiple increase of stability
*  Protection against vandalism and theft Anti Pass Product
*  Specially manufactured according to our standards
*  The largest available width of 2200 mm currently

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Product category: Laminated glass technology with foil for architectural glass, Laminating

Ghostfitting

Combining the multilayer system of PV-WR and HI 500 with glass, many possibilities can be realised. With this multilayer structure, the Ghost Fitting Bolt System, which only passes through the internal glass, can be achieved. The glass facade at the Glasgow School of Art was constructed using our “Ghost Fitting System” together with our laminating foil “PV-WR” and HI 500 interlayer”.

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About us

Company details

E.S.A. Limited S. a. r. l. are the manufacturer and innovator of a new Glass Laminating System for the Architectural Building Industry with which we are setting new standards of quality and performance in this sector.

Safety in this area is a very significant consideration and we are innovating continuously to remain at the leading edge of our industry.

We are the only company worldwide, which can offer a 12 year warranty , supported by Lloyds Insurance in London, for the laminating system, which consists of our PV-WR - Water Resistant Laminating Interlayer, our cleaners “Clean-Sol” and “Prepa-Sol”, our laminating tape” HA-P 24/36/48 mm”, our supporting high impact interlayer “HI-500” and of ESA's new High Speed Infrared Laminating Oven.

We have more than thirty years of experience and competence in the glass and laminating industry, and the know-how we have gained has enabled us to develop the world’s first water resistant interlayer guaranteed for 12 years.

PV-WR laminating interlayer is a water and sealant resistant interlayer which will also withstand temperatures from minus 30 to plus 120 degrees Celsius. These qualities together with ultra-clear optics enables many more challenging projects to be realized than with other materials and processes.

The complete laminating system has been developed in combination with this innovation to ensure that all components are compatible and certified, including silicone sealant to ensure compatibility between our PV-WR interlayer and sealant.

We are committed to the use of raw material products and components exclusively of European origin which enables us to offer our trading partners continuity of quality due to regular audits and checks right through the manufacturing process.

Through our locations and branches in Luxemburg, Germany, UK, Spain and Ireland we have built a broad network and supply chain to the qualified building industry.

We can offer our customers excellent technical assistance including a full calibration of current laminating ovens and also conversion of autoclave production with the support of our own research and development laboratory. This enables the customer to become qualified to produce laminated glass with our laminating Interlayers and system, therefore qualify for the 12 year warranty.

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Company data

Sales volume

2,5-5 Mio US $

Export content

> 75%

Number of employees

11-30

Foundation

2013

Area of business
  • Glass products and applications
  • Measurement, testing, control technology and software
  • Contracting, Consulting, Engineering, Services
  • Research and teaching, trade literature, trade associations and organisations
Target groups
  • Mechanical Engineering
  • Manufacturing, Processing and Finishing
  • Crafts
  • Architecture / Construction
  • Windows and Facades
  • Solar Glass/Technical Glass
  • Flat Glass